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An Improved Robot Dog For Senior Design

Hackaday·Aaron Beckendorf·25 days ago
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[Aaed Musa] has been building robot dogs for a long time now, so it was only natural that he would make one for the senior design project of his mechanical engineering degree. Since this meant working with potential customers, the requirements were somewhat more stringent than for previous dogs, but [Aaed] and his team were able to deliver CARA 2.0 , their most agile, versatile robot yet. Based on conversations with potential customers, [Aaed] and his team aimed for a price around $1,000 USD, a weight under 20 pounds, and a durable design. Like the original CARA , this used capstan drives to actuate the joints, which reduced costs. The drives were printed in resin and powered by brushless drone motors. These motors were designed for speed, not torque, so the team had to rewind them with more wire, an ordeal which paid off by roughly tripling the torque. As far as durability, one joint motor was tested by running it continuously back and forth, and it lasted for over 1,000 hours without obvious damage.…

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