An innovative 3D printing process that advanced NASA’s approach to outfitting a lunar habitat is making buildings on Earth beautiful, efficient, and strong. Instead of building structures layer by layer, Branch Technology Inc. of Chattanooga, Tennessee, has developed a process the company calls Freeform 3D Printing, which creates shapes with lightweight lattice structures that can be filled or covered. The company uses the technique to manufacture visually interesting, modular building elements, such as wall panels and cladding. “Our process eliminates a ton of material from something that otherwise might be printed solid all the way through,” said David Goodloe, who leads Branch Technology’s Advanced Concepts team, which manages the company’s NASA collaborations. In 2017, the company won Phase II of NASA’s 3D-Printed Habitat Challenge , a public competition to build a habitat for deep space…